MTS Carrier Change Equipment - Intelligent Switching Solution for Automated SMT Production Lines

Product Overview

The MTS Carrier Change Device is a high-precision automated system specifically designed for modern SMT production lines. Utilizing an advanced PLC + industrial control computer + CCD camera control system, it enables intelligent switching between MTS carriers and peripheral carriers. Through fully automated operation, this equipment significantly enhances production line flexibility and adapts to diverse manufacturing demands, serving as a core upgrade for improving production line efficiency in the electronics manufacturing industry.

Core Technical Features

• Intelligent Control System

Triple-Core Drive Architecture: PLC (Programmable Logic Controller) + Industrial Control Computer + High-Resolution CCD Camera working in tandem.

Visual Precision Positioning: CCD camera system achieves sub-millimeter positioning for guaranteed operational accuracy.

Automated Process Control: Fully unmanned operation from carrier docking to barcode scanning and uploading.

• High-Efficiency Operation Capabilities

Rapid Cycle Time: Device CT operation at 60 seconds per wafer, significantly boosting production line throughput.

High-Precision Positioning: Mechanical positioning accuracy of ±0.05mm ensures precision handling of delicate components.

Exceptional Stability: Equipment failure rate as low as 0.5%, safeguarding production continuity.

Premium Output: Product qualification rate reaching 98%, minimizing material waste and rework costs.

Core Functionality Overview

• Automatic Integration and Transfer

Seamlessly interfaces with upstream and downstream production equipment, rapidly integrating into existing manufacturing workflows.

MTS carriers automatically feed into machinery and achieve precise positioning without manual intervention, enabling fully automated production line flow.

• Intelligent Separation and Processing

Features automatic steel frame and PCB lifting separation technology for efficient material handling.

Equipped with robotic arms for precise, stable automated pick-and-place operations of steel frames and PCB assemblies.

Integrated PCB intelligent flipping capability flexibly adapts to diverse process requirements.

• Integrated Assembly and Inspection

Automatically performs precise assembly of PCBs and steel sheets, ensuring consistent product assembly and high yield rates.

Built-in barcode scanning system enables real-time identification and recording of product information, guaranteeing accuracy and reliability.

Supports automatic upload of inspection and assembly data to MES/ERP systems, enabling full traceability throughout the production process.

SMT Production Line Optimization

Specifically designed for surface mount technology production lines, this solution addresses bottlenecks in MTS carrier switching between different products. It enables rapid line changeovers, minimizes downtime, and supports flexible production layouts to accommodate the trend toward small-batch, high-variety manufacturing. Additionally, it seamlessly integrates with traditional shuttle carriers, effectively protecting existing equipment investments.

Applicable Industries

Consumer electronics manufacturing, automotive electronics production, telecommunications equipment manufacturing, industrial control equipment production, medical electronics manufacturing.

Competitive Advantages

• Significantly Enhanced Production Efficiency

Compared to manual tool changeover, efficiency increases by over 300%; changeover time reduced to 1 hour, significantly boosting production flexibility.

• Stable and Reliable Quality Assurance

Fully automated operation eliminates human error. Combined with real-time inspection systems, it effectively prevents defective products from entering subsequent processes.

• Significant Return on Investment

Reduces labor costs and operator requirements while increasing equipment utilization and shortening payback periods. Simultaneously minimizes material waste, comprehensively boosting overall profitabi

lity.

• Seamless Integration + Comprehensive Support

Features standardized interfaces for rapid integration with mainstream SMT equipment. Modular design adapts to diverse workshop layouts. Provides full installation, commissioning, operator training, and technical support, backed by a robust spare parts supply and after-sales service system.

FAQ

Q1: What types of production lines is this MTS carrier changeover equipment suitable for?

A: This equipment is specifically designed for SMT (Surface Mount Technology) production lines, particularly suited for manufacturing environments requiring frequent product model changes and utilizing MTS carriers. It is applicable across diverse manufacturing sectors including consumer electronics, automotive electronics, communication equipment, industrial control, and medical electronics.

Q2: Does the ±0.05mm positioning accuracy meet precision electronic component production requirements?

A: Absolutely. The ±0.05mm positioning accuracy represents industry-leading precision, meeting assembly requirements for most precision electronic components. Our CCD vision positioning system further ensures operational accuracy, delivering stable and reliable performance in practical applications.

Q3: How is the 60 seconds/piece cycle time calculated? Does it include all processes?

A: The 60 seconds/piece cycle time represents the average duration for a complete work cycle, encompassing: carrier infeed positioning, steel sheet separation from PCB, component pick-and-place, flip assembly, barcode scanning inspection, and carrier outfeed. This is optimized data under standard operating conditions.

Q4: What does a 0.5% equipment failure rate mean? How should maintenance be performed?

A: A 0.5% failure rate indicates extremely low downtime due to faults under normal operating conditions. We recommend:

- Performing regular preventive maintenance (quarterly)

- Conducting daily upkeep according to the operation manual

- Using manufacturer-recommended consumables and spare parts

We provide detailed maintenance guidelines and professional training.

Q5: Does changing product types take 1 hour? Does this process require specialized personnel?

A: The changeover process is optimized and can typically be completed by trained production line operators. Our equipment features:

Intuitive HMI operation guidance

Standardized changeover procedures

Quick positioning and parameter setup functions

Specialized technicians primarily provide support during initial new product introduction.

Q6: What workshop environmental conditions does the equipment require?

A: Basic requirements include:

Stable AC220V/50Hz power supply

Clean compressed air at 0.5~0.7MPa

Temperature: 20-26°C, Humidity: 40-60%RH (standard electronics workshop environment)

Sufficient surrounding operating space (recommended 1-meter clearance front and rear)

Q7: How does it integrate with existing MES/ERP systems?

A: The equipment provides standard data interfaces (typically including TCP/IP, RS232, etc.), supporting:

Real-time production data upload

Direct system integration of scanned information

Production status monitoring and report generation

Our technical team can provide customized integration solutions based on specific customer system requirements.